Underwater welding



Underwater welding refers to a number of distinct welding processes that are performed underwater.
The two main categories of underwater welding techniques are wet underwater welding and dry underwater welding, both are classified as hyperbaric welding.
In wet underwater welding, a variation of shielded metal arc welding is commonly used, employing a waterproof electrode. Other processes that are used include flux-cored arc welding and friction welding. In each of these cases, the welding power supply is connected to the welding equipment through cables and hoses. The process is generally limited to low carbon equivalent steels, especially at greater depths, because of hydrogen-caused cracking.
In dry underwater welding the weld is performed at the prevailing pressure in a chamber filled with a gas mixture sealed around the structure being welded. For this process, gas tungsten arc welding is often used, and the resulting welds are of high integrity.
The applications of underwater welding are diverse—it is often used to repair ships, offshore oil platforms, and pipelines. Steel is the most common material welded. For deepwater welds and other applications where high strength is necessary, dry underwater welding is most commonly used. Research into using dry underwater welding at depths of up to 1000 m are ongoing. In general, assuring the integrity of underwater welds can be difficult (but is possible using various non-destructive testing applications), especially for wet underwater welds, because defects are difficult to detect if the defects are beneath the surface of the weld.
For the structures being welded by wet underwater welding, inspection following welding may be more difficult than for welds deposited in air. Assuring the integrity of such underwater welds may be more difficult, and there is a risk that defects may remain undetected.
The risks of underwater welding include the risk of electric shock to the welder. To prevent this, the welding equipment must be adaptable to a marine environment, properly insulated and the welding current must be controlled. Underwater welders must also consider the safety issues that normal divers face; most notably, the risk of decompression sickness due to the increased pressure of inhaled breathing gases. Another risk, generally limited to wet underwater welding, is the buildup of hydrogen and oxygen pockets, because these are potentially explosive.
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AN ANALYSIS OF MICROSTRUCTURE AND CORROSION
RESISTANCE IN UNDERWATER FRICTION
STIR WELDED 304L STAINLESS STEEL : http://mihd.net/8eh3nwo
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Development of Compressive Residual
Stresses in Underwater PTA Welds
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Welding pipeline handbook


book about welding of pipeline

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Catalogue of super precision bearing



World ofBarden Precision Ball Bearings
Barden/FAG is the pre-eminent leader in super precision ball bearing manufacturing in the world today. Barden super precision bearings excel in applications where bearings of lesser quality have failed. If superior accuracy, reliability of operation, long-life, high running speeds and low noise and vibration are requirements in your application, Barden/FAG precision bearings are the bearings of choice.
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Good vedio for CNC


The abbreviation CNC stands for computer numerical control, and refers specifically to a computer "controller" that reads G-code instructions and drives a machine tool, a powered mechanical device typically used to fabricate components by the selective removal of material. CNC does numerically directed interpolation of a cutting tool in the work envelope of a machine. The operating parameters of the CNC can be altered via a software load program.

CNC was preceded by NC (Numerically Controlled) machines, which were hard wired and their operating parameters could not be changed. NC was developed in the late 1940s and early 1950s by John T. Parsons in collaboration with the MIT Servomechanisms Laboratory. The first CNC systems used NC style hardware, and the computer was used for the tool compensation calculations and sometimes for editing.
Punched tape continued to be used as a medium for transferring G-codes into the controller for many decades after 1950, until it was eventually superseded by RS232 cables, floppy disks, and now is commonly tied directly into plant networks. The files containing the G-codes to be interpreted by the controller are usually saved under the .NC extension. Most shops have their own saving format that matches their ISO certification requirements.
The introduction of CNC machines radically changed the manufacturing industry. Curves are as easy to cut as straight lines, complex 3-D structures are relatively easy to produce, and the number of machining steps that required human action have been dramatically reduced.
With the increased automation of manufacturing processes with CNC machining, considerable improvements in consistency and quality have been achieved with no strain on the operator. CNC automation reduced the frequency of errors and provided CNC operators with time to perform additional tasks. CNC automation also allows for more flexibility in the way parts are held in the manufacturing process and the time required to change the machine to produce different components.
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Very good book for welding


Welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material (the weld puddle) that cools to become a strong joint, with pressure sometimes used in conjunction with heat, or by itself, to produce the weld. This is in contrast with soldering and brazing, which involve melting a lower-melting-point material between the workpieces to form a bond between them, without melting the workpieces.

Arc welding
Many different energy sources can be used for welding, including a gas flame, an electric arc, a laser, an electron beam, friction, and ultrasound. While often an industrial process, welding can be done in many different environments, including open air, underwater and in space. Regardless of location, however, welding remains dangerous, and precautions must be taken to avoid burns, electric shock, poisonous fumes, and overexposure to ultraviolet light.
Until the end of the 19th century, the only welding process was forge welding, which blacksmiths had used for centuries to join metals by heating and pounding them. Arc welding and oxyfuel welding were among the first processes to develop late in the century, and resistance welding followed soon after. Welding technology advanced quickly during the early 20th century as World War I and World War II drove the demand for reliable and inexpensive joining methods. Following the wars, several modern welding techniques were developed, including manual methods like shielded metal arc welding, now one of the most popular welding methods, as well as semi-automatic and automatic processes such as gas metal arc welding, submerged arc welding, flux-cored arc welding and electroslag welding. Developments continued with the invention of laser beam welding and electron beam welding in the latter half of the century. Today, the science continues to advance. Robot welding is becoming more commonplace in industrial settings, and researchers continue to develop new welding methods and gain greater understanding of weld quality and properties.
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Heat exchanger




A heat exchanger is a device built for efficient heat transfer from one medium to another, whether the media are separated by a solid wall so that they never mix, or the media are in direct contact.[1] They are widely used in space heating, refrigeration, air conditioning, power plants, chemical plants, petrochemical plants, petroleum refineries, and natural gas processing. One common example of a heat exchanger is the radiator in a car, in which a hot engine-cooling fluid, like antifreeze, transfers heat to air flowing through the radiator
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Ergonomics


Ergonomics is the scientific discipline concerned with the understanding of interactions among humans and other elements of a system, and the profession that applies theory, principles, data and methods to design in order to optimize human well-being and overall system performance. [1] The field is also called human engineering, and human factors engineering.
Ergonomic research is primarily performed by ergonomists, who study human capabilities in relationship to their work demands. Information derived from ergonomists contributes to the design and evaluation of tasks, jobs, products, environments and systems in order to make them compatible with the needs, abilities and limitations of people (IEA, 2000). In the UK the professional body for ergonomists is the Ergonomics Society.

Physical ergonomics: is concerned with human anatomical, anthropometric, physiological and biomechanical characteristics as they relate to physical activity. (Relevant topics include working postures, materials handling, repetitive movements, work related musculoskeletal disorders, workplace layout, safety and health.)
Cognitive ergonomics: is concerned with mental processes, such as perception, memory, reasoning, and motor response, as they affect interactions among humans and other elements of a system. (Relevant topics include mental workload, decision-making, skilled performance, human-computer interaction, human reliability, work stress and training as these may relate to human-system design.)
Organizational ergonomics: is concerned with the optimization of sociotechnical systems, including their organizational structures, policies, and processes.(Relevant topics include communication, crew resource management, work design, design of working times, teamwork, participatory design, community ergonomics, cooperative work, new work paradigms, virtual organizations, telework, and quality management.)
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